PT.1: ABSTRACT
The goal of this project was to design, build, and test a vehicle capable of moving across terrain similar to Callisto’s, which is covered in craters and rocky ground. Such surfaces make traction, stability, and efficient movement particularly challenging.
Our final design was a dual-motor tracked vehicle, with each track powered by its own motor. This configuration provided better grip and stability on rough terrain, although the vehicle was not designed for high speed.
We tested the vehicle on a rocky surface to mimic Callisto-like conditions. During the test, we measured how stable it was, how far it could travel, and how efficiently it used battery power. The results helped us decide if the tracked design would work on Callisto and what improvements could be made for future versions.
PT.2: PROTOTYPE DESIGN
The final vehicle was a dual-motor tracked design, with one motor powering each track. This configuration was chosen to improve traction and stability on uneven, rocky terrain. The tracks increased ground contact compared to wheels, helping the vehicle move more reliably across rough surfaces.

The battery and breadboard were mounted on top of the chassis for accessibility and ease of wiring. During early testing, this placement caused stability issues due to uneven weight distribution. To address this issue, additional mass was added and repositioned to better center the vehicle’s weight. This adjustment reduced tipping and improved overall stability during testing.
The prototype was built using a combination of CAD design, 3D-printed components, and available classroom materials
21 segments per motor connected by a metal axle.


The inner & outer track guards of the track, connecting to motor and prevent track from falling out.


The gear of the track, it connects the track on each side, making sure they run smoothly. Placed inside the track guards.

Secured the motors tightly to prevent movement or vibration.

Assembly:




Although a CAD-designed chassis was created, time constraints meant the first test used a temporary wooden board chassis. Motors and tracks were mounted directly using screws, allowing testing while maintaining design plans.

The vehicle did not use any programming or control system. Once powered on, both motors ran continuously at the same input voltage, causing the vehicle to move forward automatically without steering or user control.
PT.3: SETUP & TESTING
Testing was conducted on gravel surfaces to simulate rough terrain similar to the surface of Callisto. Three test runs were recorded prior to the official test day on a gravel road behind the field house, and two additional test runs were recorded on the official test day using a class-prepared gravel setup.
Three runs on a gravel road behind the field house. The vehicle moved relatively straight, with minor turning. These trials demonstrated that the tracked design could reliably navigate limited obstacles.
Video 1, Video 2 & Video 3: Pre-Test Day Trials:
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
Two runs on a class-prepared gravel surface with more rocks and uneven sections. The vehicle showed a significantly greater leftward turn during motion. Unequal traction between tracks, combined with uneven weight distribution, contributed to this drift. [clarified and removed repetitive phrasing]
Video 4 & Video 5: Official Test Day Trials:
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
Across all trials, the vehicle operated autonomously and remained stable without tipping over. The differences observed between the pre-test and test-day trials demonstrate how changes in surface conditions can significantly influence vehicle performance and movement accuracy.
PT.4: RESULTS & ANALYSIS
Test results:
During testing, electrical measurements were recorded to estimate the vehicle’s energy input. The battery voltage remained stable at approximately 7.5 V while the vehicle was running. A current reading of 0.75 A was measured briefly in series with the motors. The wire used for this measurement melted shortly afterward due to the high current, so sustained measurements were not possible. Because motors typically draw more current on rough terrain, the actual electrical power input during outdoor tests was likely equal to or greater than this value.
The vehicle traveled approximately 2.76 m, determined using frame-by-frame video analysis. Indoor tests on a flat, obstacle-free surface allowed the vehicle to move nearly perfectly straight over this distance. The indoor test duration was 1.57 s, giving an average speed of approximately 1.76 m/s.
Outdoor tests on gravel showed a reduced average speed of approximately 0.40 m/s, highlighting the impact of surface roughness on motion efficiency.
Using these measurements, the electrical power input to the vehicle was calculated using the formula:
P=V×I
P=7.5×0.75=5.625W
This power input value was used consistently for both flat and rocky surface efficiency estimates, since accurate current measurements under load were not possible.
Efficiency calculation (flat surface):
Video used for analysis:
https://drive.google.com/drive/folders/12JbiUa6gIkjcTSLkZWJQQ0FrV884N7K9
Speed vs time graph

Distance (X-Position) vs Time graph

Mass: m=1.1849 kg
Average speed: Vavg≈1.76m/s
Electrical power input: Pin=5.625W
Test duration: t=3s
Mechanical energy output:

Eout==0.5×1.1849×(1.76)²≈1.835J
Total input energy:

Ein=5.625×3=16.875J
Efficiency:

Efficiency: (1.835 / 16.875) × 100 ≈ 10.9%
Efficiency calculation (rocky surface):
Speed vs Time graph

Distance (X-Position) vs Time graph

Video used for analysis:
https://drive.google.com/file/d/18VIEOl-ovop75YhsUAK9rtJ7R12ZKWf6/view?usp=sharing
Mass: m=1.1849 kg
Average speed: Vavg≈1.67m/s
Electrical power input: Pin=5.625 W
Test duration: t=3s
Mechanical energy output:

Eout=0.5 × 1.1849 × (1.67)² ≈ 1.65 J
Total input energy:

Ein=5.625×3.0≈16.875J
Efficiency:

Efficiency: (1.68 / 16.875) × 100 %≈ 9.8%
Analysis:
Indoor tests provided a baseline for the vehicle’s performance under ideal conditions, while outdoor tests demonstrated how uneven terrain significantly reduces speed and efficiency. The consistent leftward drift observed outdoors highlights the importance of precise weight distribution and equal traction between tracks.
While kinetic energy was used as a simplified measure of mechanical output, this model does not account for energy lost to rolling resistance or deformation, meaning the calculated efficiencies represent upper-bound estimates.
PT.5: CHANGES TO BE MADE
Conclusion:
The dual-motor tracked vehicle can move autonomously over rough terrain and provides basic stability and traction. However, its performance is highly affected by weight distribution, surface conditions, and friction. Outdoor tests showed a leftward drift and some difficulties on uneven surfaces, while indoor tests gave a more accurate measure of its speed. Efficiency calculations indicate that only ~10% or less of electrical energy was converted into mechanical motion, with most losses due to friction, slippage, and vibration.
Based on these observations, several design changes could improve performance:
Weight distribution: Reposition the battery and any added weight to balance the chassis and reduce leftward drift.
Tracks: Add rubber strips to improve traction on rough surfaces. Ensure track tension is adjustable to prevent slipping or derailing.
Chassis: Build a proper chassis instead of using a wooden board to improve stability and durability.
Suspension: Add a basic suspension system to help all tracks maintain contact with uneven terrain.
Electrical system: Use thicker wires and secure connections to handle the current drawn by the dual motors safely.
Implications for Real-Life Use:
Based on our testing, the vehicle works well on relatively flat or mildly uneven surfaces, but its performance is highly sensitive to weight balance, friction, and surface conditions. In real life, this means:
On rough or unpredictable terrain, the vehicle may drift, slip, or stall unless weight distribution and track contact are optimized.
Efficiency will likely be lower on rough surfaces compared to smooth ones, as more energy is lost to friction and track slippage.
Takeaway:
To perform reliably in real life, the design would need better weight balance, improved track grip (e.g., rubber inserts), and possibly a basic suspension system. Electrical connections should also be stronger to handle sustained current draw. With these changes, the vehicle could consistently traverse uneven terrain while maintaining better stability and efficiency.


















